Volvo S60 Mk1 / V70 Mk2 / XC70 Mk1 / S80 Mk1 (2000-2009) Petrol Turbo & D5 / 2.4D DO88 Performance Intercooler

Upgrade your Volvo S60 Mk1 / V70 Mk2 / XC70 Mk1 / S80 Mk1 with the genuine DO88 performance intercooler. Built for Petrol Turbo & D5 / 2.4D engines, it is a direct-fit, OEM-replacement upgrade for better flow, cooling and durability on standard and tuned cars alike – sold by ÄLG Performance, UK Volvo performance specialists.

From the manufacturer

To Fit: D5 and 2.4D (2.4 litre) diesel models 

This performance intercooler is developed by do88 to replace the original / OEM intercooler and gives a true performance gain without the need for rebuilding the whole car!

This intercooler fits all Volvo S60 / V70 / XC70 / S80 turbo models with or without sensor on the intercooler outlet as it has a mounting plate but also includes a block off plate that will be used only on cars without a sensor mounted on the intercooler outlet.

Significant advantages with do88 performance intercooler against (OEM intercooler):

1. Core volume: 13068cm3 (8659cm3), do88 is 51% larger!
2. Air flow at 0,15bar/2,18psi pressure drop: 319CFM (272CFM), do88 17% higher
3. Post intercooler air temperature at same conditions: 30°C (54°C), – do88 24°C lower!

do88 performance intercoolers are an all aluminium construction with CAD designed, flow optimised cast end tanks and optimised core design to achieve best possible cooling efficiency combined with lowest possible pressure drop.

The OEM intercooler was designed for the power level the car was built with and a power increase or even very hard use of the car with a standard intercooler may mean that the OEM intercooler does not have the performance required. So after a software tune the do88 performance intercooler will give a great performance increase over the OEM intercooler.

The OEM intercooler has plastic tanks that often do not cope with higher boost levels very well so the do88 performance intercooler will also add reliability.

A common misunderstanding is that an intercooler installed in this position cannot provide good performance and a front mounted intercooler / FMIC would be much better. But actually the do88 performance intercooler are far better than most FMIC installations where only a core with small front surface are possible to install and often also installed partially behind the bumper beam which will reduce cooling capacity even further and often cooling below the OEM intercooler are achieved.

do88 performance intercooler installs into the original position with original fastenings. The do88 performance intercooler comes with all hardware necessary for installation.

DO88 reference ICM-160, Equivalent Genuine Volvo parts number 8649471, 8671694, 8683169 (for cross reference only)

Key Features / Selling Points

• DO88 Performance Intercooler for Volvo S60 Mk1 / V70 Mk2 / XC70 Mk1 / S80 Mk1 (2000-2009)
• Engines: Petrol Turbo & D5 / 2.4D
• Developed and tested by do88 in Sweden
• Direct replacement for the OEM part – no cutting required

A list of which vehicles the product fits:

• Volvo S60 Mk1 (2001-2009) – Petrol Turbo & D5 / 2.4D
• Volvo V70 Mk2 (2000-2008) – Petrol Turbo & D5 / 2.4D
• Volvo XC70 Mk1 (2001-2007) – Petrol Turbo & D5 / 2.4D
• Volvo S80 Mk1 (2000-2006) – Petrol Turbo & D5 / 2.4D

Please check your engine type and model year against the list above before ordering; contact us if in doubt.

Technical Specification

• Brand: DO88 (do88, Sweden)
• Part type: Performance Intercooler
• DO88 article code: ICM-160
• Contents: as described by the manufacturer above

Recommended For

• Volvo S60 Mk1 / V70 Mk2 / XC70 Mk1 / S80 Mk1 owners upgrading cooling, boost or intake components
• Tuned and remapped cars where OEM parts are a limitation
• Track-day and fast-road drivers

Installation Note DO88 parts are bolt-on replacements; professional fitment is recommended if you are not confident working on cooling or boost systems.