Volvo D3 D4 EGR Blanking Plate – 5 Cylinder

ÄLG Performance D3 and D4 EGR Blanking Plate. Designed for selected Volvo D5204T and D5204T5 engines, this stainless steel plate provides a simple and reliable way to block exhaust gas flow through the EGR system on modified, competition and off-road vehicles.

Volvo’s five-cylinder diesel engines are well regarded for their durability and tuning potential, but the factory Exhaust Gas Recirculation system continually feeds exhaust gases back into the inlet tract. Over time, this can contribute to soot and carbon build-up throughout the EGR valve, pipework and intake manifold.

Manufactured from 1.5 mm stainless steel, the blanking plate is resistant to heat and corrosion and installs directly at the EGR flange without requiring permanent modification to the original pipework.

It is particularly suited to tuned D3 and D4 builds where the EGR system has been correctly disabled within the ECU calibration. Depending on the vehicle and software version, fitting a full blanking plate without appropriate ECU calibration may trigger an engine management light or EGR-related fault code.

Supplied as one stainless steel EGR blanking plate.

Important: This product is intended for competition, motorsport and off-road use where EGR modification is permitted. It is the vehicle owner's responsibility to ensure compliance with applicable emissions and road-use regulations.

Key Features / Selling Points

• Designed for Volvo 5-cylinder diesels – selected D3 and D4 applications
• D5204T / D5204T5 compatible – suitable for selected 2.0-litre five-cylinder Volvo diesel engines
• 1.5 mm stainless steel construction – durable, heat resistant and corrosion resistant
• Blocks EGR gas flow – prevents exhaust gases passing through the EGR circuit
• Helps reduce intake contamination – limits additional soot entering the inlet manifold
• Simple installation – fits at the existing EGR flange using the original fixing points
• No permanent pipework modification required – ideal for modified and performance builds
• Suitable for tuned vehicles – particularly useful alongside an ECU calibration with EGR correctly disabled
• Volvo-specific fitment – designed around the relevant five-cylinder Volvo diesel engine family
• Ideal for performance and motorsport applications – a simple supporting modification for modified diesel builds

Vehicle Fitment

D3 & D4 2.0 5-Cylinder – D5204T5 / D5204T

Volvo P1 Platform

• Volvo C30 – D5204T5 / D5204T
• Volvo S40 – D5204T5 / D5204T
• Volvo V50 – D5204T5 / D5204T
• Volvo C70 – D5204T5 / D5204T

Volvo P3 Platform

• Volvo V60 – D5204T5 / D5204T
• Volvo S60 – D5204T5 / D5204T
• Volvo XC70 – D5204T5 / D5204T
• Volvo V70 – D5204T5 / D5204T
• Volvo XC60 – D5204T5 / D5204T

Fitment Note: Volvo used several D5204T engine variants across these models. This listing is specifically for the D5204T5 and D5204T applications stated above. Do not purchase based on the D3 or D4 badge alone – please confirm the exact engine code before ordering.

Feel free to email us your VIN to ensure correct fitment